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post #1 of 18 (permalink) Old 09-19-2012, 04:06 PM Thread Starter
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Wet Clutch washer

Hi all:

Started to put my engine back together and ran into a major snag. The wet clutch is secured to the crank with a left hand nut (AC part 0827-011). Under this nut (and next to the one way clutch bearing) there is a washer which seems to have mysteriously disappeared. I think this washer is part of the seal which prevents oil from passing through the case. The washer doesn't seem to have a part number. Is it an AC part? What is the part number and / or dimensions. I could cut one down, but would just as soon order one.
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post #2 of 18 (permalink) Old 09-20-2012, 06:33 AM Thread Starter
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Just spoke to one of the local AC dealers, hoping that they can figure something out. Seems the microfiche image they have is the same one I view - doesn't show a washer. They're digging on their end to see what they can find - hard to order the part if it doesn't have a part number.
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post #3 of 18 (permalink) Old 09-20-2012, 07:07 AM
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When I get back to town this weekend I can take a look. I have a spare engine that I pulled apart and took video of the disassembly. I most likely have that washer if you need it. I will get back to you on Sunday or Monday.

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post #4 of 18 (permalink) Old 09-20-2012, 07:17 AM Thread Starter
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Thanks Flying, appreciate it.

If I get a solution before then, I'll post an update. Hoping the local AC dealer will come through.
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post #5 of 18 (permalink) Old 09-20-2012, 08:50 AM Thread Starter
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Now I'm confused. The AC service manual I have shows a washer, and makes specific reference to the washer. My AC dealer was in touch with AC, and they insist there is no washer in that position. Attached find the microfiche image for the parts in question. Is there supposed to be a washer under nut 27?

I swear there was, but I can't find it anywhere, so maybe there wasn't?!?

I think I'm losing it!
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post #6 of 18 (permalink) Old 09-20-2012, 02:05 PM
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Just to clarify? You are asking if there is a washer that goes "behind" the left handed wet clutch nut? Is that correct?

I just got done rebuilding my motor, and I took a lot of pictures during the process. I can look at my pictures when I get home and see if I show any washer behind that nut.

Name: Shane

-2011 Polaris RZR-4 800 (SOLD)
-1999 Polaris Sportsman 500 ATV
-2006 AC Prowler 650XT (SOLD)-- updated bevel gears, updated oil pump driven gear, 4 wheel disc brakes, line lock E-brake, Papa Slap clutch, Xentec HID's, Dynatek CDI, Warn skid plates, Intellitronix gauges, 2010 intake/cvt duct work and dust shield, RZR seats, Bestop folding windshield, full cab kit, rear cage and rear seats (4 seater)
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post #7 of 18 (permalink) Old 09-20-2012, 04:43 PM
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i just had my wet clutch apart to pull the one way bearing and there was no washer on my 09 xtx.
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post #8 of 18 (permalink) Old 09-20-2012, 06:47 PM
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I don't think there is a washer. The parts page would call it out if it needed one.



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post #9 of 18 (permalink) Old 09-20-2012, 09:32 PM
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I don't see a washer in my pictures. Looks like the nut itself has a large flange and has no need for a washer. I have posted a picture of mine so you can at least compare the relationship between the nut and the threads that protrude past the nut (which really isn't much, pretty close to flush). If you are similar to it, I'd say you are fine and there is no washer in there.
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Name: Shane

-2011 Polaris RZR-4 800 (SOLD)
-1999 Polaris Sportsman 500 ATV
-2006 AC Prowler 650XT (SOLD)-- updated bevel gears, updated oil pump driven gear, 4 wheel disc brakes, line lock E-brake, Papa Slap clutch, Xentec HID's, Dynatek CDI, Warn skid plates, Intellitronix gauges, 2010 intake/cvt duct work and dust shield, RZR seats, Bestop folding windshield, full cab kit, rear cage and rear seats (4 seater)

Last edited by out west; 09-22-2012 at 05:41 AM.
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post #10 of 18 (permalink) Old 09-21-2012, 09:23 AM Thread Starter
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Thanks all.......this is very strange. The manual I have says there is a washer. My local AC dealer were kind enough to look into it, and they insist there is not a washer. I showed the AC dealer my manual, and they were lost - there simply is no washer there!!

So I spent 3 or 4 hours the other night turning the place up down for a washer that doesn't exist.

I'll post an image from the manual later - it even has a photo of the washer!!

Anyway, got the machine all back together this morning and heading out to the cabin this afternoon.....hopefully I don't return with more issues!!

Good thing that Cats have 9 lives !!!!
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